Pop Rivet Gun vs Air Rivet Gun: Which Tool is Right For Your Project?
June 05, 2025 By Dafra

Pop Rivet Gun vs Air Rivet Gun: Which Tool is Right For Your Project?

Rivet guns are indispensable for fastening materials securely across a wide range of projects, from minor DIY fixes to major industrial builds. Selecting the right tool can make your work more efficient and effective.

Rivet guns are indispensable for fastening materials securely across a wide range of projects, from minor DIY fixes to major industrial builds. Selecting the right tool can make your work more efficient and effective. With over 40 years as Australia’s leading name in rivnuts and rivet tools, Dafra offers a comprehensive selection of high-quality products to meet your needs. In this blog post, we’ll compare pop rivet guns and air rivet guns, exploring their features, benefits, and ideal uses to help you decide which tool suits your next project.

What Are Pop Rivet Guns?

A pop rivet gun, also called a pop rivet tool, is a handheld device that uses pop rivets (or blind rivets) to join materials. The process is simple: Drill a hole through the materials, insert the rivet, and squeeze the handles to pull the mandrel, securing the rivet in place. These tools are a staple in industries like construction, automotive, and aerospace due to their versatility and ease of use.

Advantages of Pop Rivet Guns

  • Portability: No need for compressed air or power cords, perfect for jobs in tight spaces or remote sites.

  • Affordability: With options like the pop rivet hand tool they’re a cost-effective choice for occasional users.

  • Simplicity: They are Easy to operate, making them ideal for beginners and pros alike.

Ideal Applications

Pop rivet guns shine in small-scale or one-off projects, such as assembling furniture or fixing automotive panels where rear access is limited. They’re great for standard rivets (e.g., aluminum or steel) but may struggle with heavy-duty tasks due to the manual effort required. For enhanced mobility, Dafra’s cordless rivet gun is a standout option.

Dafra’s range includes tools like the pop rivet tool kit and battery-powered pop rivet gun, sourced from top global manufacturers. These lightweight, durable tools come with extras like multiple nose pieces and a lithium-ion battery, ideal for DIY or commercial jobs. Need something specific? Our team can source it, and we offer servicing to keep your tools running smoothly.

What Are Air Rivet Guns?

An air rivet gun, or pneumatic rivet gun, leverages compressed air for fast, powerful riveting. Often called an air pop rivet gun or air huck gun, it’s a go-to tool in professional settings, driving rivets with a simple trigger pull for consistent, high-quality results.

Advantages of Air Rivet Guns

  • Speed: Sets rivets quickly, boosting productivity on repetitive tasks.

  • Comfort: Lightweight and ergonomic, reducing strain during long sessions.

  • Power: Handles a broad range of rivets, including heavy-duty types like stainless steel.

Ideal Applications

Air rivet guns are built for high-volume or industrial projects, think automotive assembly lines or metal fabrication where precision and speed matter. They’re perfect when rear access is restricted, setting pop rivets from one side effortlessly. The trade-off? They require an air compressor, increasing setup costs and maintenance needs.

Dafra’s air rivet guns feature a 360-degree air inlet for maneuverability and come as complete kits with various nose pieces. Designed for continuous use on aluminium, steel, or stainless steel, they’re a top pick for pros.

Pop Rivet Gun vs Air Rivet Gun: A Side-by-Side Comparison

To choose between a pop rivet gun and an air rivet gun, let’s break down their key differences:

Operation

  • Pop Rivet Gun: Manual, hand-squeezed action.

  • Air Rivet Gun: Pneumatic, trigger-activated with compressed air.

Cost

  • Pop Rivet Gun: Lower initial cost, budget-friendly.

  • Air Rivet Gun: Higher investment but pays off in efficiency.

Ergonomics

  • Pop Rivet Gun: More effort, potential fatigue over time.

  • Air Rivet Gun: Minimal strain, great for prolonged use.

Rivet Compatibility

  • Pop Rivet Gun: Suits standard pop rivets.

  • Air Rivet Gun: Tackles standard and structural rivets.

Best For

  • Pop Rivet Gun: For small, occasional tasks or DIY.

  • Air Rivet Gun: Large-scale, industrial applications.

In short, pop rivet guns are your go-to for simplicity and portability on smaller jobs, while air rivet guns dominate in speed and power for bigger projects. Your choice hinges on project scale, budget, and rivet type.

How to Choose the Right Rivet Gun For Your Project

Picking the right tool involves weighing these factors:

  • Project Scale: Small jobs lean toward pop rivet tools; large or repetitive ones favor air rivet guns.

  • Budget: Manual rivet tools save upfront costs; pneumatic rivet guns offer long-term value.

  • Rivet Needs: Standard rivets pair with pop rivet guns, while structural ones need air rivet guns.

  • Maintenance: Pop rivet guns are low-maintenance; air rivet guns may require occasional servicing.

Recommendations

  • DIY Users: Opt for a pop rivet gun or cordless rivet gun for ease and flexibility. Explore Dafra’s pop rivet hand tool range.

  • Professionals: Choose an air rivet gun for efficiency and durability. Check out our air pop rivet guns for heavy-duty needs.

Pop rivet guns deliver portability and simplicity for smaller tasks, while air rivet guns bring speed and strength to demanding projects. With over one million pop rivets in stock and expert advice, Dafra ensures you get the right tools and fasteners. Our repair services keep your gear in top shape.

Meet Dafra: Your Riveting Experts

Dafra’s 40+ years of expertise and extensive product range, from pop rivet tool kits to air-operated rivet guns, guarantee quality and reliability for every job.

Not sure which rivet gun fits your needs? Contact Dafra’s friendly team for tailored guidance. Browse our online store today, add your ideal pop rivet gun or air rivet gun to your cart, and tap into Australia’s fastening specialists. Your next project starts here.

Contact Us:

  • Phone: 03 9555 6872

  • Email: sales@dafra.com.au

  • Address: 1/7 Jarrah Drive, Braeside, VIC 3195

About the Author

Integral Media SEO Melbourne

Integral Media SEO Melbourne

Power Tools Specialist & Technical Writer

John has over 15 years of experience in the power tools industry, providing expert advice and hands-on tips...

Our Products

BREAKSTEM RIVET RSS

BREAKSTEM RIVET RSS

Dome Head Carbon Steel body Zinc Plate mandrel Sizes:  3.2, 4.0, 4.8  For m...

DNP3212-2 All materials - M3  TO M12 - fully auto - spin on - pull -  spin off air rivnut tool

DNP3212-2 All materials - M3 TO M12 - fully auto - spin on - pull - spin off air rivnut tool

Rivnut capacity: M3~ M12 in all materials. Traction power: 2,141 ~ 2,998kg...

DNP328-2 All materials - M3  TO M8 - fully auto - spin on - pull -  spin off air rivnut tool

DNP328-2 All materials - M3 TO M8 - fully auto - spin on - pull - spin off air rivnut tool

Rivnut capacity: M3~ M8 in all materials. Traction power: 1,427 ~ 1,998kgf. ...

DNPM2312L - long stroke tool for jack nuts and slotted rivnuts

DNPM2312L - long stroke tool for jack nuts and slotted rivnuts

Long stroke makes this tool ideal for Jack-Nuts, Folding and Slotted Rivnuts...

DRNCGO-300 - battery rivnut tool M5 - M12

DRNCGO-300 - battery rivnut tool M5 - M12

Rivnut capacity: round body M5~ M12 in in aluminium & steel and round bo...

DRPN250

DRPN250

Rivet capacity: blind rivets 3.0mm ~ 5.0mm - all materials. Light weight, du...

DRPN250V

DRPN250V

Rivet capacity: blind rivets 3.0mm ~ 5.0mm - all materials. Light weight, du...

DRPN264

DRPN264

Rivet capacity: blind rivets 4.0mm ~ 6.4mm - all materials. Light weight, du...

Flush Stainless Rivnuts

Flush Stainless Rivnuts

RIVNUTS For the last 40 years we have been supplying specialist rivnuts to th...

Folding Steel Rivnuts JK NUT & FOLDING NUT FN

Folding Steel Rivnuts JK NUT & FOLDING NUT FN

JK NUT Low carbon Steel Zinc Plate  THREAD SIZE: M4,  M5,  M6,  M8   FOLDI...

HK640G-0608SR MONOHUK™ RIVETS NOSE ASSEMBLY FOR 3/16 AND 1/4

HK640G-0608SR MONOHUK™ RIVETS NOSE ASSEMBLY FOR 3/16 AND 1/4

3/16" MONOBOLT® / MAGNALOK® / HEAVY DUTY STRUCTURAL NOSE This nose assembly i...

HK640G-08L

HK640G-08L

LONG 1/4" MAGNA GRIP® / MAXLOK NOSE ASSEMBLY - 6 INCHES LONG

HK640G-10SR - MONOHUK 5/16

HK640G-10SR - MONOHUK 5/16" STRUCTURAL RIVET NOSE

5/16"  STRUCTURAL RIVET NOSE ASSEMBLY New In stock,   

HK640G-12SR - MONOHUK 3/8

HK640G-12SR - MONOHUK 3/8" STRUCTURAL RIVET NOSE

This nose assembly installs 3/8" Magna-Lok® and Monobolt® blind rivets used i...

HK640G-MG06 - MONOHUK™ 3/16 MULTIPIN PIN AND COLLAR NOSE.

HK640G-MG06 - MONOHUK™ 3/16 MULTIPIN PIN AND COLLAR NOSE.

Short 3/16" MONOHUK™ MAGNA GRIP® / MAXLOK®NOSE ASSEMBLY This nose assembly ...

HK640G-MG06L

HK640G-MG06L

LONG 3/16" MAGNA GRIP® / MAXLOK NOSE ASSEMBLY HEAVY DUTY - 6 INCHES LONG

HK640G-MG08 - MONOHUK™ 1/4 MULTIPIN PIN AND COLLAR NOSE.

HK640G-MG08 - MONOHUK™ 1/4 MULTIPIN PIN AND COLLAR NOSE.

Short 1/4" MAGNA GRIP® / MAXLOK®NOSE ASSEMBLY This nose assembly installs 1/4...

MGAVAS Aluminium Steel Multi grip

MGAVAS Aluminium Steel Multi grip

Our Multi-Grip rivets do the job of several sizes of standard rivets. Multi-G...

MONOHUK Multi Grip Lockbolt LBTS

MONOHUK Multi Grip Lockbolt LBTS

Truss Head Carbon Steel Zinc Plate Sizes:  4.8, 6.4  Collar type  Flange - ...

MONOHUK Structural Rivet   SRISS

MONOHUK Structural Rivet SRISS

Dome Head Carbon Steel/Carbon Steel Zinc Plate/Zinc Plate Sizes:  4.8, 6.4,...

MONOHUK Structural Rivet  SRIAA

MONOHUK Structural Rivet SRIAA

Dome Head Al Alloy/Al Alloy Polished Sizes:  4.8, 6.4, 9.8  For more info...

MONOHUK Structural Rivet SRISSC

MONOHUK Structural Rivet SRISSC

Countersunk Head  Carbon Steel/Carbon Steel  Zinc Plate/Zinc Plate Sizes: ...

MONOHUK Structural Rivet SRISTST

MONOHUK Structural Rivet SRISTST

Dome Head Stainless Steel/Stainless Steel  Polished/natural Sizes:  4.8, 6...

MONOHUK Structural Rivet SRMAA

MONOHUK Structural Rivet SRMAA

Dome Head Aluminium body Polished natural Mandrel.  Sizes: 4.8 & 6.4 Fo...

Monohuk Structural Rivet SRMSS

Monohuk Structural Rivet SRMSS

Dome Head Carbon Steel  Zinc Plate  Sizes: 4.8 & 6.4 For pricing, style...

MONOHUK Structural Rivet SRMSSC

MONOHUK Structural Rivet SRMSSC

Countersunk Head  Carbon Steel/Carbon Steel  Zinc Plate/Zinc Plate Sizes: ...

MONOHUK Structural Rivet SRMSTST

MONOHUK Structural Rivet SRMSTST

Dome Head  Stainless Steel  Polished Natural  Sizes:  4.8, 6.4 For more in...

MONOHUK™  Multi Grip Lockbolt LBBS

MONOHUK™ Multi Grip Lockbolt LBBS

Brazier Head Carbon Steel Zinc Plate Sizes:  4.8, 6.4  Collar type  Flange ...

Multigrip Rivet MGABSS

Multigrip Rivet MGABSS

Dome Head  Steel/Steel Zinc Plate/Zinc Plate  Sizes:  3.2, 4.0, 4.8  For mo...

Multigrip Rivet MGAVASC

Multigrip Rivet MGAVASC

Countersunk  Aluminium Alloy/Carbon Steel  Polished Alloy/Carbon Steel Size...

Multigrip Rivet MGAVASLF

Multigrip Rivet MGAVASLF

Large Flange  Aluminium Alloy/Carbon Steel  Polished /Zinc Plate Sizes  3.2...

MULTIGRIP RIVET MGSVSTST

MULTIGRIP RIVET MGSVSTST

Dome head  Stainless Steel/Stainless Steel - Body Natural Body-  Finish SIZES...

Multigrip Steel Rivets

Multigrip Steel Rivets

RIVETS Dafra is the specialist in riveting equipment, with over 100 million r...

Multigrip Steel Rivets MGSVSS

Multigrip Steel Rivets MGSVSS

Dome Head  Carbon Steel Zinc Plate Sizes;  3.2, 4.0 , 4.8, 6.40   For more ...

RIVNUT CLOSED END STEEL SPLINED STEEL  RNFFSSECE & RNLFSSECE

RIVNUT CLOSED END STEEL SPLINED STEEL RNFFSSECE & RNLFSSECE

RNFFSSECE  Flush Flange, Closed End Steel  Zinc THREAD SIZE:   M5, M6, M8 ...

RIVNUT LARGE AND FLUSH FULL BODY HEX STEEL  RNFFSFBH  & RNLFSFBH

RIVNUT LARGE AND FLUSH FULL BODY HEX STEEL RNFFSFBH & RNLFSFBH

RNFFSFBH Flush Flange Full Body Hex Steel body & Zinc finish THREAD SIZ...

RIVNUT LARGE AND FLUSH HALF HEX STAINLESS  RNFFSTH & RNLFSTH

RIVNUT LARGE AND FLUSH HALF HEX STAINLESS RNFFSTH & RNLFSTH

RNFFSH  Flush Flange, Half Hex body Stainless Steel - A2 THREAD SIZE:  M4,...

RIVNUT LARGE AND FLUSH HALF HEX STEEL  RNFFSH  & RNLFSH

RIVNUT LARGE AND FLUSH HALF HEX STEEL RNFFSH & RNLFSH

RNFFSH  Flush Flange, Half Hex body Steel body & Zinc finish THREAD SIZ...

RIVNUT Large flange Stainless RNLFST

RIVNUT Large flange Stainless RNLFST

Large Flange, Splined Body Stainless Steel Plain  THREAD SIZES:  M3,  M4,  ...

RIVNUT RNFFA

RIVNUT RNFFA

Flush Flange, Splined Body Aluminium Natural  Thread Size:  MS, M4, M5, M6, M...

RIVNUT RNFFS

RIVNUT RNFFS

Flush Flange, plain body and splined body ,  UK hole size Steel  Zinc Sizes...

RIVNUT RNFFSDK

RIVNUT RNFFSDK

Flush Flange, Splined Body Stainless Steel Plain  THREAD SIZES:  M3,  M4,  ...

Rivnut RNFFSSEE

Rivnut RNFFSSEE

Flush Flange/ splined body Steel with a Zinc finish  SIZES: M3, M4, M5, M6, M...

Rivnut RNFFSSi  & RNLFSSi

Rivnut RNFFSSi & RNLFSSi

RNFFSSi  Flush  Flange/ splined body Steel with a Zinc finish  THREAD SIZE...

RIVNUT RNFFST

RIVNUT RNFFST

Flush Flange, Splined Body Stainless Steel - A2 Plain  THREAD SIZES:  M3,  ...

RIVNUT RNFFSTDK

RIVNUT RNFFSTDK

Flush Flange, Splined Body Stainless Steel - A2 Plain   THREAD SIZES:   M4,...

RIVNUT RNLFA

RIVNUT RNLFA

Large Flange, Splined Body  Aluminium Plain  THREAD SIZES:  M3,  M4,  M5, ...

Rivnut RNLFFSSE

Rivnut RNLFFSSE

Large Flange/ splined body / std and long grips Steel with a Zinc finish  SIZ...

RIVNUT RNLFSDL

RIVNUT RNLFSDL

Large Flange, Splined Body Stainless Steel Plain  THREAD SIZES:    M4,  M5,...